3.2.4 Summary to: 3.2 Mechanical Properties

Thin films have other spatial properties besides their thickness, i.e. roughness
Thin film composite
Interface roughness and surface roughness R defined by their "root mean square".
 
R  =  æ
ç
è
1
N
   N
S
i=1
zi2 ö
÷
ø
½
 
     
Useable thin films adhere to their substrate.
Adhesive pull test
A direct measure of adhesion is the interfacial energy gAB between film A and substrate B.  
The phase diagram provides some guideline. Complete miscibility = good adhesion, (eutectic)) decomposition =(?) low adhesion. Calculations of g are difficult.  
Full adhesion can only be obtained for films grown on a substrate. Adhesion energies can be measured.  
     
Generally, there will be stress s and strain e in a thin film and its substrate.  
Stress and strain in thin films
can be large and problematic!
A major source of strain is the difference of the thermal expansion coefficients a  
 
eTF   =    DT · Da
     
sTF   =   Y · DT · Da
 
         
Stress in thin films may relax by many mechanisms; and this might be good or bad:
  • Cracking or buckling
  • Plastic deformation
  • Viscous flow
  • Diffusion
  • Bending of the whole system (Warpage)
 
Stress relaxation mechanisms
Warpage can be a serious problem in semiconductor technology.  
Exercise 3.2-1
All Questions to 3.2

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© H. Föll (Semiconductor Technology - Script)