 | Contacts, meaning mechanical contacts here, are a major part of most electronic products. Even if there is no
mechanical switch anymore, you still have the contact between the plug and the outlet, and/or the contact springs for
the batteries. |
 | Contacts include the following items: |
|  | Switches, plugs, relays, connections to removable parts (batteries, light bulbs, ...), pantographs (the thing on top of a locomotive), "brushes" (for motors), and so
on. |
|  | Contacts are also the components or materials that often cause
trouble. Contacts or switches are often the first components to break, and thus a
nuisance to consumers like you and me. |
 | There are many specific requirements for contact materials: |
| | - Small contact resistance (it is never zero).
- No sticking or welding under load.
- No abrasion
under load.
- No intermixing of materials.
- No wearing and tearing.
- Suitable mechanical
properties, e.g. good elasticity (forever) for switches.
|
 | There are specific materials
and group of materials generally favored for contacts: |
| | - C (graphite in many forms) for pantographs and whenever you want to draw a big
current.
- Cu, Ag, Au.
- Ru, Rh, Pd, Os, Ir,
Pt.
- Mo, W.
- ....
|
|  | An example of
Ag-based contact materials can be found in the link. |
|  | For contact applications we find expensive materials, because in many applications only small quantities are needed and the
inertness of noble metals is what counts. |
| | |
© H. Föll (Advanced Materials B, part 1 - script)