Cleanrooms

First. let's look at the cross-section of a typical "class 1" cleanroom. Class 1 means roughly that there will be at most 1 particle per foot3 (about 30 liters) larger than 0,2 µm or so in the air.
 
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Cleanroom
 
If you click on the image, you will get a real big (702 kb) version where all the details are shown. Anyway, even in the small illustration you can see that the "actual" cleanroom where people make chips, is a small part of the building (the whitish portion just above the lower yellow part).
Everything colored is just for moving air around, keeping its temperature and humidity constant, add some fresh air from the outside and to get rid of "spent" air.
A particular interesting place in a cleanroom building is the "basement" right under the actual cleanroom. It houses a large part of the "equipment", e.g. pumps, liquid and gas inlets, outlets, and cleaning parts, transformers, power equipment, heaters etc. It also houses miles of tubing for delivering away and taking gases and liquids. Some pictures:
Cleanroom basement
Pumps and piping
Cleanroom basement
Water treatment
Real cleanrooms are shown in the next two pictures (from the Siemens compound in München-Perlach)
Siemens compound München-Perlach
The building on the lower left are cleanrooms; the "little" one (1000 m2) to the left (with the blue topping) was the 1 µm research line, the two bigger ones (at right angles; 2000 m2 each) were used for the development of the 4Mbit and 16 Mbit DRAM and for the pilot production.
  Below an enlargement
cleanrooms
The yellow emergency exits indicate the actual cleanroom. There are several stories above, and two stories - not visible of course - below.
The connecting building houses parts of the common infrastructure:
  • Air intake and initial processing
  • Water plant
  • Recycling and cleaning of liquids
  • Cleanroom control
  • Main entrance for heavy equipment
  • Shipping and receiving
     

With frame With frame as PDF

go to 5.3.1 Cleanrooms, Particles and Contamination

© H. Föll (Electronic Materials - Script)